Creative Emergency Battery Power

 

Bob Kenyon – K8LJ

March 21, 2007

 

We all know the importance of battery power for emergency communication needs and have been encouraged to have a ready supply of alkaline cells and other batteries on hand for that purpose. But what happens if that is insufficient during some particular event?

That got me to thinking about other potential sources of battery power and hence the title “Creative Emergency Battery Power”, to deal with situations where additional power sources need to be acquired quickly. An inventory of our home, garage and barn revealed the following (neglecting the small things, of course): Three cordless drills, two cordless screwdrivers, a weed-whacker (nice gel-cell), a socket wrench, home alarm system (nice gel-cell) and a small vacuum cleaner. The batteries of any these could probably be pressed into service, one way or another in an emergency, perhaps with some difficulty.

But what caught my eye was one of the drills, which came with two 14.4 volt battery packs. What intrigued me was the voltage and the fact the battery packs had stiff blades for contacts, which easily mated with common spade lugs, making it very easy to connect to them - spade lugs on one end of a cable and Anderson Power-poles on the other.

The 14.4 volt rating gives a good bit of “head room” above a conventional 12 volt source (actually nominally 13.8 volts) and allows the radio to operate for a longer period of time as the battery discharges. A concern, however, is that the 14.4 volt rating (twelve 1.2 volt cells in series) is its nominal voltage rating at full load. Fully charged and unloaded, the voltage will soar somewhat above 16 volts, which could damage some radios (see your manual for voltage specs.).

The solution is quite simple – place 2 or 3 forward biased silicon diodes in series with the positive lead to lower the voltage the radio sees. The voltage drop across each diode will be about .7 volts and, unlike a series resistance, is independent of current flow and the power sacrificed is very low. For a 1 or 2 watt HT, diodes rated at a few hundred ma. in the forward direction will suffice. For even greater utility, place the diodes in a small container, with mini switches across each, that allow you to selectively short them or leave them open and in the circuit. This will yield a greater duration of operation: when the battery is fully charged, have the diodes un-shorted to prevent over-voltage to the radio and as the battery voltage falls over time, short the diodes one-by-one to bring the voltage seen by the radio up in .7 volt increments.

Some radios have a built in voltage monitor which makes this quite easy to do. If yours doesn’t, you’ll either have to monitor it with an external meter (a hassle) or react when the microprocessor/phased-locked-loop starts to malfunction as the voltage drops too low. Look at your radio specs or try it out on a bench supply and determine at what voltage level this occurs.

The purpose of this training tip was to get all of us to “ think outside the box” a bit  concerning potential sources of emergency battery power. I’ve just touched the surface. Don’t rush out and buy a 14.4 volt drill unless you need one for other reasons. These days there are also 19 and 20+ volt drills available. They’re great for their intended purpose, but the voltage level is so high you would need a voltage regulator circuit for the uses described here and that’s much more of a hassle than a couple of series diodes.  Let’s all think about ways to come up with power sources that might not be so obvious at first glance but might be of great value when needed. 

The bottom line is - do it now and don’t wait until disaster strikes.